Efficient DC DC converters for reliable energy conversion

DC DC converters are essential for the efficient distribution of electrical energy in modern electric vehicles. They ensure a stable power supply by converting high voltage (HV) into the required low-voltage levels (LV) - whether for the 12V vehicle electrical system, 48V systems or for the direct supply of powerful drive and charging systems. Our solutions cover a broad performance spectrum and enable flexible integration into various vehicle architectures.

Thanks to many years of experience in the development of 800V systems, Preh offers high-performance DC DC converters with high efficiency and reliability. Our systems offers state-of-the-art control and protection mechanisms, including over/under voltage protection, temperature monitoring and galvanic isolation, to ensure maximum safety and lifetime.
Innovative topologies and advanced cooling technologies ensure optimal heat dissipation and stable operation under demanding conditions.

Our DC DC converters are functionally safe according to ISO 26262 up to ASIL-D and meet the highest cyber security standards. They can be integrated into existing vehicle architectures and support a wide range of communication protocols. In addition to the hardware, we offer customized software solutions to meet specific customer requirements.

High-performance DC DC converters contribute to an energy-efficient vehicle architecture and enable optimal use of electrical energy in modern electric and hybrid vehicles.

  • DC DC Converter: 800V to 12/48 (bidirectional)/400V

  • DC DC converter: 400V to 12V

  • Low Power DC DC

High-performance DC/DC converters - features and innovations

Versatile DC/DC solutions

Suitable for 800V, 400V, 48V and 12V systems

Main DC/DC converter

Supplying the electrical system of hybrid or electric vehicles while driving

Backup power supply (150W - 350W)

Reliable supply of critical systems in standby mode

SiC-based topology

Higher efficiency and improved thermal management thanks to state-of-the-art semiconductor technology 

Latest microcontroller architecture

Precise control of DC/DC conversion and communication 

High efficiency up to 94 %

Optimized energy conversion for maximum range and performance 

Galvanic isolation

Maximum safety due to electrical separation of HV and LV side 

Bidirectional energy flows

Support for flexible energy management depending on the version

Functional safety in accordance with ISO 26262

Developed up to ASIL-D for safety-critical applications

Extensive protection functions

Over/undervoltage protection, temperature monitoring and current limiting 

Vehicle communication via CAN

Seamless integration into existing E/E architectures

Compact, modular, customizable design

Flexible integration into different vehicle concepts

Optimized cooling concept

Passive or active cooling, depending on the performance class 

Can be combined with other e-mobility products

Can be integrated with on-board charger or power distribution unit for integrated solutions

Reference specification DC/DC 

Low Power DC/DC

Input voltage380V - 960V
Output voltage9V - 16V / 13,3V nom.
Output currentUp to 22A
Ambient temperature-40°C - 60°C
IP Level40
ASIL level

ASIL-A for LV overvoltage protection

ASIL-B for LV supply availability

ASIL-A for LV safety

Cooling conceptPassive cooling

 

High Power DC/DC

Input voltage

420V – 880V (800V Variant)

240V – 430V (400V Variant)

Output voltage8V – 14V
Output currentUp to 280A
Coolant temperature-40°C - 75°C
Ambient temperature-40°C - 85°C
IP LevelUp to IP6K9K
System architectureAutosar 4.x
ASIL level

ASIL-A for HV Safety

ASIL-B for LV Supply

ASIL-D for LV Safety

Cooling conceptActive Cooling

Development according to customer requirements

We offer flexible customization and the integration of additional functions to meet individual requirements. These include, for example, the integration of DC/DC converters, power distribution units (PDU), electric vehicle charge controller (EVCC) and battery management system (BMS) functions.
We invite you to contact us if you have specific customization requirements - together we will develop tailor-made solutions for your applications.

Cooperation models: flexibility for individual customer needs

In order to offer our customers tailor-made solutions, we have a variety of cooperation models:

Full Development

Includes complete development including system design, hardware, software and mechanical design. We develop according to the latest automotive standards such as the V-model and A-Spice Level 3 and carry out test and validation processes in-house.

Partial Development

Our customers have the option of taking over partial developments, e.g. the software or certain parts of it. All other project scopes are taken over by us in accordance with the contractual agreements.

Electronic Manufacturing Services (EMS)

We offer comprehensive manufacturing services for complex automotive products such as BMS and power electronics. We provide support with our expertise in technology, industrialization, logistics and production and guarantee high-quality production in large quantities.

Built-to-Print 

For less complex products, we take over production according to customer specifications. The customer is responsible for development, while we carry out production according to the agreed specifications.

In a nutshell: When do I need a DC-DC converter?

A DC/DC converter is a central element in electric and plug-in hybrid vehicles (PHEV), as it efficiently connects different voltage levels within the vehicle system. Its main function is to convert the battery voltage - typically 400V or 800V - into a stable 12V low voltage.
This 12V supply is essential for numerous conventional vehicle consumers such as control units, lighting systems, infotainment, power windows or safety electronics.
Modern DC/DC converters work with high efficiency, have comprehensive protection mechanisms such as overvoltage and undervoltage protection, temperature monitoring and galvanic isolation, and can be flexibly integrated into different vehicle architectures.
They make a decisive contribution to the energy efficiency and operational safety of modern electric vehicles.